Zinc Whiskers & Remediation
One of the unique challenges faced by data centers and other critical environments is the presence of zinc whiskers. Our Zinc Whiskers Resolution Service is specifically designed to identify, mitigate, and eliminate these potential hazards, ensuring the optimal operation of your facility.
Understanding Zinc Whiskers
Zinc whiskers are tiny, hair-like metallic filaments that can form on surfaces with electroplated zinc coatings. These whiskers can grow and become airborne, posing significant risks to the sensitive equipment in data centers, such as:
- Short Circuits: When zinc whiskers become airborne, they can cause short circuits by bridging electrical contacts on circuit boards and other electronic components.
- Equipment Failure: The presence of zinc whiskers can lead to intermittent equipment failures, affecting the reliability and performance of your critical systems.
- Data Loss: In severe cases, zinc whiskers can cause data corruption or loss, leading to potential downtime and significant financial implications.

Our Zinc Whiskers Resolution Process
Comprehensive Inspection and Assessment
Our team of experts conducts a thorough inspection of your facility to identify the presence and extent of zinc whiskers. Using advanced detection techniques and tools, we meticulously examine all susceptible surfaces, including raised floor tiles, server racks, and other metal components.
Customized Mitigation Plan
Based on our assessment, we develop a tailored mitigation plan that addresses the specific needs of your facility. Our plan includes strategies to safely remove zinc whiskers and prevent their reoccurrence, ensuring the long-term safety and performance of your equipment.
Safe Removal and Cleaning
Our highly trained technicians use specialized equipment and methods to safely remove zinc whiskers from affected surfaces. We employ HEPA-filtered vacuums and other industry-approved cleaning techniques to capture and contain zinc whiskers, preventing them from becoming airborne and causing further issues.
Preventative Measures
To minimize the risk of future zinc whisker formation, we recommend and implement preventative measures, such as:
- Replacing Susceptible Materials: Where feasible, we replace electroplated zinc-coated materials with alternative materials less prone to whisker formation.
- Protective Coatings: We apply protective coatings to susceptible surfaces to inhibit the growth of zinc whiskers.
- Regular Monitoring: We establish a regular monitoring and maintenance schedule to detect and address any new zinc whisker growth promptly.
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